June 13, 08
Revolutionary 100 Million Gallon Seawater Algae to Ethanol Plant

Naples, Fla. based Algenol Biofuels has signed an $850 million deal with a Mexican company BioFields to convert algae into ethanol using a revolutionary third generation process that transforms pond scum directly into ethanol without costly intermediate steps.

Paul Woods, Algenol's chief executive, said he's known the technology for decades but that today's record oil prices and rising alarm about global warming make it time to produce the fuel.

"It really is a one-two combination that no other company can deliver," Woods told Reuters in an interview this week.

Several algae companies are trying to enter the biofuels business by drying and pressing the organisms to make vegetable oil that can be processed into biodiesel.

Woods said Algenol will use a process he invented in the 1980s to coax individual algal cells to secrete ethanol. That way, the fuel can be taken directly from the vats where the algae is grown while the organism lives on, using far less energy than drying and pressing the organisms for their oil.

Algenol plans to make 100 million gallons of ethanol, about the average annual capacity of one traditional U.S. distillery, in Mexico's Sonoran Desert by the end of the 2009. By the end of 2012, it plans to increase that to 1 billion gallons -- more than 10 percent of current ethanol capacity in the United States, the world's top ethanol producer.

And algae's carbon-absorbing potential could be an advantage. Each 100 million gallons of ethanol from algae will absorb about 1.5 million tonnes of carbon dioxide, the company said. That gives Woods confidence that algae-to-ethanol is better emissions reduction technique than capturing the gas at power plants and socking it away underground. As a former natural gas company executive, he said he does not put faith in storing any gas underground permanently.

Another advantage of ethanol from algae, NRDC's Steelman said, is its sheer productivity compared to agricultural crops. Algenol estimates it can make 6,000 gallons of ethanol from an acre of land, compared to about 360 gallons per acre from corn.

At that rate, Steelman said, if all U.S. ethanol was made from algae it would only use 3 percent of the land that corn needs to make the fuel. "It's a huge advantage," he said.